As the world returns to normal, the impact of COVID-19 and natural disasters continues to linger. Most industries, including millwork, are still feeling the effects. Supply, pricing and scheduling remain unpredictable. With ports backed up and shipments delayed, the best course of action is to identify project needs early and secure materials as soon as possible.

Taking a Proactive Approach

Project success starts with preparation. One of the most important steps is selecting finishes at the beginning of the process and avoiding changes later. Early decisions create stability in an unstable market.

We have also taken proactive measures to protect our workflow. That includes purchasing hundreds of sheets of raw MDF for substrate and stockpiling ¾ white MDF sheets. In addition, we have invested in a press that allows us to manufacture our own sheet goods when needed. Planning ahead helps us reduce delays and keep projects moving forward.

Materials Facing the Greatest Impact

Medium Density Fiberboard and Import Birch are among the materials most affected by current shortages. Import Birch is experiencing overwhelming demand, creating significant congestion at U.S. port cities. Ocean freight costs have increased dramatically, rising from roughly $3,500 per container to as much as $20,000. Because these products must arrive through port cities, resolution may take months.

The MDF shortage is expected to continue for six to nine months due to sustained demand and the impact of natural disasters. Texas winter storms disrupted resin production, and a fire at a major petrochemical complex further restricted supply. While particleboard can serve as a substitute in some cases, projects requiring MDF, NAUF or fire retardant cores must be clearly identified early.

Staying Ahead of the Curve

Poplar has also been impacted as Pine prices surge. Limited availability has driven costs higher, and recovery could take months.

The supply chain will eventually stabilize, but not overnight. The key is early material identification, proactive purchasing and flexibility as the market continues to adjust.